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Gas Detection

IRmax Infrared Gas Detector

U.K Crowcon IRmax fixed infrared gas detector is ideal for monitoring flammable gases in ship cargo holds, deck areas, and oil/gas processing zones. Its infrared (IR) technology offers significant advantages of being poison-resistant and maintenance-free, which is particularly suitable for scenarios where frequent maintenance is difficult during long voyages.The IRmax operates within a wide temperature range of -40°C to +75°C, adapting to extreme temperature variations from polar to tropical routes. The patented STAY-CLIR optical coating effectively reduces contamination from salt, dust, etc., and can still detect accurately even with up to 90% obscuration, triggering a pre-fault warning, greatly enhancing reliability in high-salinity marine environments.Its compact size saves valuable installation space, and it has passed stringent marine certifications, making it a key safety device for preventing hydrocarbon gas fire/explosion accidents on ships.

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Product Description

The IRmax is a compact, rugged, and low-power infrared gas detector. It is primarily designed for detecting potentially flammable hydrocarbon gases and vapors, such as methane, propane, and butane.


Product Features

Fast Response

Responds within just 4 seconds, providing rapid and accurate detection of hydrocarbon gas concentrations.

 

High Reliability

Designed and certified to IEC 61508 SIL 2, with proven operational safety tested in the harshest offshore environments.

 

Wide Operating Temperature Range

Operates reliably from -40 °C to +75 °C.

 

Stable Performance & Contamination Monitoring

Maintains accurate gas detection even when the optical surface is up to 90% obscured by salt or other contaminants. The IRmax display module monitors contamination levels and triggers a fault signal at the 90% threshold.

 

Third-Party Tested

Independently tested and certified for long-term performance under extreme conditions, including cold, heat, humidity, and salt exposure.

 

Compact Size

Significantly smaller than conventional infrared detectors, saving space and simplifying installation.

 

Flexible Mounting Options

Supports wall mounting, installation on a 2-inch (50 mm) pipe, or connection to an additional junction box via optional mounting accessories.

 

Multiple Communication Options

Features a 4-20 mA analog output and can communicate via RS485 Modbus or HART® protocols for integration with various control systems.

 

Maintenance-Free Operation

Utilizes a precise testing and calculation system to ensure long-term operational reliability.

 

Remote Calibration

The IR display module allows for monitoring, zeroing, and calibration from a remote location up to 30 meters away, enabling safe calibration without direct access to the detector.

 

Hand-held Intrinsically Safe Calibrator

If a display module is not installed on-site, the IRmax can be calibrated using a hand-held intrinsically safe calibrator connected via a safety barrier.

 

STAY-CLIR™ Optical Surface

Incorporates patented Crowcon optical coating technology, which minimizes the accumulation of dust and other contaminants on the optical window.

 

Low Power Consumption

Consumes only 1W, as it does not require optical surface heating. This enables operation using low-power supplies or battery sources.

 

Remote IR Display Module

A separate display module enables monitoring, debugging, and calibration of the IRmax via a connecting cable, eliminating the need for ladders or scaffolding and simplifying maintenance.

 

Minimal Routine Maintenance

The IRmax automatically monitors lens contamination and requires only occasional functional gas testing, significantly reducing lifetime maintenance costs.


Technical Specifications

NameDual-wavelength Infrared Display-type Carbon Oxide & Hydrocarbon Gas Detector
Housing Material316 Stainless Steel
SpecificationsIRmax: 158L x 75H x 57D mm (6.2 x 2.9 x 2.3 ins)IRmax with display: 230L x 75H x 57D mm (9 x 2.9 x 2.3 ins)IRmax with safety cage: 261L x 75H x 57D mm (10.2 x 2.9 x 2.3 ins)Remote display module: 60L x 54H x 48D mm (2.3 x 2.1 x 1.9 ins)
WeightIRmax: 1.58Kg (3.5lbs)IRmax with display: 2kg (4.4lbs)IRmax with safety cage: 2.4kg (5.3lbs)Remote display module: 0.2kg (0.4lbs)
Protection ClassIP66
Cable InterfaceOne M20 or ½" NPT interface
Power Supply12-30Vdc.
Signal Output4-20mA Active or passive2mA Mirror contamination alarm (75% contamination area)0mA Fault signal (90% contamination area)RS-485 Modbus (optional)HART 7 (optional)
Display Module4-digit backlight LCD displayKeys can be deactivated (per user requirement)Key beepConnection terminal for HART communication device (optional)Red light: Gas detectionYellow light: IRmax faultGreen light: NormalDisplay content: Gas concentration, contamination degree, supply voltage and current signalOperation content: Zeroing, calibration, forced output, correcting zero point mA signal, correcting full-scale mA signal
Operating Temperature-40°C ~ +75°C (-40°F ~ 167°F)
Ambient Humidity0 ~ 100% RH Non-condensing
Operating Pressure+/-10% Atmospheric pressure
Repeatability+/-2%
Zero DriftMax +/-2% per year
Response TimeT90 < 4s
Executive StandardEN60079-29-1
Safety StandardIEC61508 SIL 2
CertificationATEX & IECExIRmax: Ex II 2 G Exd IIC T6 Gb (Tamb -40 to +50°C), T4 (Tamb -40 to +75°C)IRmax (with infrared display): Ex II 2 G Exd ia IIC T4 Gb (Tamb -40 to +75°C)
Operating AreaZone 1, Zone 2
EMC StandardEN50270:2006, FCC CFR47 Part 15B, ICES-003
Accuracy+/-2% of reading
Linearity+/-3% of full scale


Analyzable Gas

Detected Gas TypeRange
Acetone (C₃H₆O)0-100% LEL
Butane (C₄H₁₀)0-100% LEL
Ethanol (C₂H₅OH)0-100% LEL
Ethylene (C₂H₄)0-100% LEL
Ethyl Acetate (CH₃COOC₂H₅)0-100% LEL
Heptane (C₇H₁₆)0-100% LEL
n-Hexane (C₆H₁₄)0-100% LEL
Liquefied Petroleum Gas (LPG)0-100% LEL
Methane (CH₄)0-100% LEL
Methanol (CH₃OH)0-100% LEL
Pentane (C₅H₁₂)0-100% LEL
Propane (C₃H₈)0-100% LEL
Tetrahydrofuran0-100% LEL
Toluene (C₇H₈)0-100% LEL